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Poulan PP5020AV chainsaw

Poulan PP5020AV chainsaw Parts

Here are the diagrams and repair parts for Poulan PP5020AV chainsaw, as well as links to manuals and error code tables, if available.

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Browse Parts for PP5020AV Chainsaws

  • Isolator for Poulan PP5020AV - Part 545178801

    Oil pump/spike kit diagram

    Isolator

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  • Weed Eater Lawn & Garden Equipment Screw for Poulan PP5020AV - Part 530016439

    Oil pump/spike kit diagram

    Weed Eater Lawn & Garden Equipment Screw

    Part #530016439
    This item is not returnable
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  • Line Oil Ven for Poulan PP5020AV - Part 545033501

    Oil pump/spike kit diagram

    Oil Link Assembly

    Part #574171801

    Replaced by #545033501

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    This part replaces 574171801. Substitute parts can look different from the original.
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  • Plug, Spark for Poulan PP5020AV - Part 503235111

    Cylinder/crankshaft/muffler diagram

    Spark Plug

    Part #952030150

    Replaced by #503235111

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    This part replaces 952030150. Substitute parts can look different from the original.
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  • Clutch Cover Assy for Poulan PP5020AV - Part 577234604

    Chassis/bar/handle diagram

    Chainsaw Clutch Cover Assembly

    Part #577234603

    Replaced by #577234604

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    This part replaces 577234603. Substitute parts can look different from the original.
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  • Chainsaw Handle, Rear for Poulan PP5020AV - Part 576138701

    Chassis/bar/handle diagram

    Chainsaw Handle, Rear

    Part #545171402

    Replaced by #576138701

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  • Craftsman Chainsaw Engine Piston Ring for Poulan PP5020AV - Part 588484801

    Cylinder/crankshaft/muffler diagram

    Chainsaw Engine Piston Ring

    Part #545120001

    Replaced by #588484801

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  • Ayp Chainsaw Bar Adjuster Tool for Poulan PP5020AV - Part 587417201

    Chassis/bar/handle diagram

    Chainsaw Bar Adjuster Tool

    Part #545204501

    Replaced by #587417201

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  • Chainsaw Warning Decal for Poulan PP5020AV - Part 530059905

    #NI02

    All parts diagram

    Chainsaw Warning Decal

    Part #530059905

    The manufacturer no longer makes this part, and there's no substitute part

  • Chainsaw Bearing Sleeve for Poulan PP5020AV - Part 576695201

    Chassis/bar/handle diagram

    Chainsaw Bearing Sleeve

    Part #576695201

    The manufacturer no longer makes this part, and there's no substitute part

Poulan Chainsaw PP5020AV FAQs

For the Poulan PP5020AV gas chainsaw, we can’t confirm from model-specific documentation here whether it’s specified for 40:1 or 50:1. In general, 50:1 is the most common modern 2-cycle mix when you use quality 2-stroke oil; 40:1 adds more oil for extra lubrication but can increase smoke and carbon buildup.

What we recommend for PP5020AV owners

  • Use fresh, ethanol-free fuel when possible.
  • Mix only what you’ll use in 30 days (or stabilize it).
  • Measure oil and gas accurately; “a little extra oil” is not a safe shortcut.
  • If the saw starts running rough after a ratio change, return to the prior mix and troubleshoot.
  • If you suspect fuel delivery issues, inspect the fuel system parts before adjusting carb settings.

40:1 vs 50:1 at a glance

Mix ratio Oil per 1 gallon gas Typical tradeoff
50:1 2.6 oz Cleaner running, less smoke; relies on good oil quality
40:1 3.2 oz More lubrication margin; more deposits and plug fouling risk

Signs your mix (or fuel system) needs attention

  • Hard starting, especially after sitting
  • Excessive smoke or oily muffler residue
  • Spark plug fouling
  • Surging, bogging, or dying at idle
  • Loss of power under load

If those symptoms show up, stale fuel or restricted fuel flow is often the real cause. A clogged filter or cracked line can mimic a “wrong mix” problem; checking the craftsman lawn & garden equipment engine fuel filter 530095646 is a good first step.

Why it matters

Your 2-cycle mix ratio directly affects lubrication of the piston and crank bearings, combustion temperature, and carbon deposits. The “best” ratio is the one the engine was designed and tuned to run on consistently.

Last updated: January 2026

On the Poulan PP5020AV gas chainsaw, the most common problems we see are hard starting, stalling, rough running, and poor chain lubrication. These issues usually trace back to fuel delivery (old fuel, clogged carburetor, cracked fuel lines), ignition wear, or oiling system restrictions.

Most common symptoms and likely causes

  • Won’t start or only starts with choke: stale fuel, restricted carburetor, weak spark
  • Starts then dies at idle: air leak at intake boot, dirty carburetor circuits, plugged fuel filter
  • Runs rough or lacks power: clogged air filter, carburetor out of adjustment, low compression from overheating
  • Fuel smell or wet saw: leaking fuel line fitting or loose fuel cap
  • Chain not oiling: blocked pickup, failing oil pump, clogged bar oil port

Parts that often solve these problems (PP5020AV)

If troubleshooting points to a worn or restricted component, these model-compatible parts are common fixes:

Quick checks before you replace anything

  1. Drain old fuel and refill with fresh, properly mixed fuel.
  2. Inspect fuel lines for cracks, softness, or loose connections.
  3. Check the air filter and clean or replace if dirty.
  4. Verify spark with a known-good plug and correct gap.
  5. Confirm chain oiling by running the saw near clean cardboard and looking for an oil line.

Troubleshooting map (symptom to next step)

Symptom Best next check Common fix
Hard starting Fuel freshness, primer action Clean/rebuild or replace carburetor
Starts then stalls Fuel filter, intake leaks Replace fuel filter, inspect intake boot
No spark Plug, kill switch wiring Replace ignition module
Chain not oiling Oil pickup, oil pump output Replace oil pump kit

Why it matters

Fuel and air issues can make the PP5020AV run lean, which increases heat and can damage the piston and cylinder. Catching a small fuel restriction or air leak early helps prevent bigger engine repairs.

For step-by-step DIY help, we recommend tips for a hard to start chainsaw and how to rebuild a chainsaw carburetor.

Last updated: January 2026

On a Poulan PP5020AV gas chainsaw, the model number is printed on the product identification label on the saw body. We recommend locating and copying the full model number exactly as shown so you can match the correct parts and diagrams.

Where to look on the chainsaw

Check these common label locations on the PP5020AV:

  • On the rear handle area, near the trigger or hand guard
  • On the crankcase or engine housing, close to where the bar mounts
  • Near the starter (recoil) housing on the side of the saw
  • On the underside of the saw body, near the oil and fuel tank area
  • Near the muffler side, on the outer housing (look for a sticker or stamped plate)

What to write down from the label

The label usually includes more than just the model number. Capture these details:

  • Model number (for example, PP5020AV)
  • Product number or type number (if listed)
  • Serial number (helps confirm production run)
  • Any suffix letters or extra digits after the model number

Quick check: model number vs. part number

Use this as a simple guide when you are reading the label and shopping for parts.

Item What it identifies Example from this model page
Model number The exact chainsaw version PP5020AV
Part ID / part number A specific replacement part Spark plug 503235111

Why it matters

Poulan chainsaws often have multiple versions that look similar but use different fuel lines, ignition parts, or clutch components. Using the exact PP5020AV model number helps ensure parts like the ayp chainsaw air filter 575296301 or chainsaw chain brake assembly 530029850 fit correctly.

Last updated: March 2026

Most common symptoms to help you fix your chainsaws

Choose a symptom to see related chainsaw repairs.

Main causes: cracked fuel lines, leaky carburetor seals, damaged fuel tank cap, cracked fuel tank…

Main causes: stale gasoline, cracked fuel lines, dirty carburetor, damaged spark plug, worn piston rings…

Main causes: bad gas, engine needs tune up, cracked fuel lines, dirty carburetor…

Repair guides for gas chainsaws

These step-by-step repair guides will help you safely fix what’s broken on your chainsaw.

How to replace a chainsaw carburetor

How to replace a chainsaw carburetor

If the engine won't start even though there's fuel in the chainsaw, the carburetor could be the problem. Sometimes, it's…

Repair time and Difficulty

 15 minutes or less
How to replace chainsaw fuel lines

How to replace chainsaw fuel lines

The fuel line on a chainsaw becomes brittle over time and can crack. Replacing it doesn't require a lot of DYI experienc…

Repair time and Difficulty

 15 minutes or less
How to rebuild a chainsaw carburetor

How to rebuild a chainsaw carburetor

If your chainsaw isn't running well, a dirty carburetor could be the problem. You can take it apart, clean it and rebuil…

Repair time and Difficulty

 15 minutes or less

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Use the advice and tips in these articles and videos to get the most out of your chainsaw.

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When to replace a chainsaw bar

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