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York D3CG120N20025 heating & cooling unit

York D3CG120N20025 heating & cooling unit Parts

Here are the diagrams and repair parts for York D3CG120N20025 heating & cooling unit, as well as links to manuals and error code tables, if available.

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Browse Parts for D3CG120N20025 Heating & Cooling Unit

  • Motor Run Capacitor for York D3CG120N20025 - Part 12907

    #11

    All parts diagram

    Capacitor

    Part #024-20045-700

    Replaced by #12907

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    This part replaces 024-20045-700. Substitute parts can look different from the original.
    This item is not returnable
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    $4.76
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  • Igniter for York D3CG120N20025 - Part 025-29010-000

    #48A

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    Igniter

    Part #025-29010-000

    The manufacturer no longer makes this part, and there's no substitute part

  • Blade for York D3CG120N20025 - Part 02631361000

    #66

    All parts diagram

    Fan Blade

    Part #026-25511-000

    Replaced by #02631361000

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    This part replaces 026-25511-000. Substitute parts can look different from the original.
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    $135.20
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  • Realy, Control for York D3CG120N20025 - Part 024-21678-700

    Realy, Control

    Part #024-21678-700

    The manufacturer no longer makes this part, and there's no substitute part

  • Jumper Plug For No Economizer for York D3CG120N20025 - Part 373-10698-600

    Control package diagram

    Jumper Plug For No Economizer

    Part #373-10698-600

    The manufacturer no longer makes this part, and there's no substitute part

  • Panel for York D3CG120N20025 - Part 063-89985-000

    #109

    All parts diagram

    Panel

    Part #063-89985-000

    The manufacturer no longer makes this part, and there's no substitute part

  • Header for York D3CG120N20025 - Part 363-94985-020

    #82

    All parts diagram

    Header

    Part #363-94985-020

    The manufacturer no longer makes this part, and there's no substitute part

  • Box Flue for York D3CG120N20025 - Part 063-89949-000

    #34

    All parts diagram

    Box Flue

    Part #063-89949-000

    The manufacturer no longer makes this part, and there's no substitute part

  • Rail Base for York D3CG120N20025 - Part 063-90014-000

    Control package diagram

    Rail Base

    Part #063-90014-000

    The manufacturer no longer makes this part, and there's no substitute part

  • Isolator, Compr Top (8 Req'd) for York D3CG120N20025 - Part 021-17181-700

    #4C

    All parts diagram

    Isolator, Compr Top (8 Req'd)

    Part #021-17181-700

    The manufacturer no longer makes this part, and there's no substitute part

York Heating & Cooling Unit D3CG120N20025 FAQs

A combined heating and cooling system typically costs $10,000 to $20,000 installed, with many homeowners landing around $14,000 for a central air conditioner paired with a gas furnace. For your York D3CG120N20025 packaged heating and cooling unit, total cost depends most on capacity, efficiency, and installation complexity.

What drives the total price?

These factors usually move the price up or down the most:

  • System type: packaged unit vs. split system (outdoor condenser plus indoor furnace/air handler)
  • Capacity sizing (tonnage/BTU) based on your home’s load calculation
  • Efficiency ratings (higher efficiency typically costs more upfront)
  • Ductwork condition: repairs, sealing, or replacement
  • Electrical and gas work: disconnects, breakers, gas line changes, venting
  • Permits and labor: local requirements and install time

Typical cost ranges (installed)

Use these as practical planning numbers for most U.S. homes.

Scenario Typical installed range What it usually includes
Basic replacement (existing ductwork in good shape) $10,000 to $14,000 Equipment swap, standard startup, minor materials
Mid-range install (some duct/electrical updates) $14,000 to $18,000 Duct sealing/repairs, electrical or gas adjustments
Complex install (duct replacement or major upgrades) $18,000 to $20,000+ Significant ductwork, controls upgrades, longer labor

Why it matters

Correct sizing and a clean install often matter more than brand alone. An oversized or undersized unit can cause comfort issues, higher energy use, and more wear on key components like the blower motor and run capacitor.

If you are budgeting for repairs instead of replacement

If your York D3CG120N20025 is not cooling or the outdoor fan struggles to start, a failed run capacitor is a common, lower-cost repair compared to full system replacement. You can match and replace the correct part using the model-based parts list, including the capacitor 12907.

Last updated: February 2026

A 120,000 BTU furnace (or heating section in a York heating and cooling combined unit like model D3CG120N20025) typically fits a 2,800 to 3,500 sq. ft. home in colder climates; in milder climates or with excellent insulation, it can cover more. Correct sizing depends on heat loss, not just square footage.

Quick sizing guide (what changes the answer)

Use these factors to narrow the range for your home:

  • Climate zone: colder regions need more BTUs per sq. ft.
  • Insulation and air sealing: attic insulation, wall insulation, and drafts matter most
  • Ceiling height: tall ceilings increase heated volume
  • Window quality and amount: older single-pane windows raise heat loss
  • Duct condition: leaky or undersized ducts reduce delivered heat
  • Home layout: open plans and basements can change load

Typical square footage ranges by climate

These are common planning ranges for a 120,000 BTU furnace (assuming average construction and a properly set up system):

Climate / home efficiency Typical coverage for 120,000 BTU
Cold climate, average insulation 2,800 to 3,500 sq. ft.
Cold climate, high efficiency envelope 3,300 to 4,200 sq. ft.
Mild climate, average insulation 3,500 to 4,500 sq. ft.

How to size it the right way

For the most accurate answer, we size by heat loss (Manual J style), then match equipment output:

  • Start with your conditioned square footage (exclude garages and unfinished spaces)
  • Note insulation levels (attic R-value, wall type) and window type
  • Consider your design temperature (coldest typical outdoor temp)
  • Compare the result to the furnace’s delivered heat (output), not just input BTUs

Why it matters

Oversizing a furnace can cause short cycling, uneven temperatures, and higher wear on controls and blowers. Undersizing can leave you cold on the coldest days and run the system nonstop.

Parts note for York D3CG120N20025

If your system struggles to start or the blower motor hums, a weak run capacitor is a common cause on many HVAC units. The model D3CG120N20025 parts list includes the capacitor 12907, which is one of the electrical parts often involved in motor starting and running.

Last updated: February 2026

For your York D3CG120N20025 heating and cooling combined unit, start troubleshooting by confirming thermostat settings, verifying power to the unit, and checking airflow restrictions. If the system hums but the fan or compressor will not start, a weak run capacitor is a common cause; see capacitor 12907.

Quick checks we recommend first

  • Set the thermostat to the correct mode (HEAT or COOL) and lower or raise the setpoint 3 to 5 degrees.
  • Check the indoor breaker and the outdoor disconnect; reset a tripped breaker once.
  • Replace or clean the air filter; restricted airflow can cause icing, overheating, and shutdowns.
  • Make sure supply registers and return grilles are open and not blocked.
  • Inspect the outdoor coil for debris; gently clear leaves and dirt from the fins.
  • Look for ice on the refrigerant lines or coil; if iced, turn COOL off and run FAN only to thaw.

Symptom-based troubleshooting

What you notice Most likely causes What to do next
Unit will not run at all No power, thermostat issue, blown fuse Verify power, then test fuses and low-voltage wiring
Outdoor unit hums but will not start Weak capacitor, stuck fan motor, seized compressor Shut power off; inspect and test the capacitor
Runs but poor cooling/heating Dirty filter/coil, low airflow, duct issues Restore airflow; clean coil; confirm registers open
Short cycling (on and off) Dirty coil, overheating, control issue Clean coil, confirm airflow; check wiring connections

Testing electrical parts safely (high value step)

If you are comfortable using a meter, we use these steps:

  • Shut off power at the breaker and disconnect.
  • Discharge the capacitor properly before handling.
  • Photograph wire positions before removing any terminals.
  • Use a multimeter to test capacitor microfarads against the rating on the label.
  • Inspect spade terminals for heat damage and tighten loose connections.

For help with meter basics, use how to use a multimeter to test electrical parts video.

Why it matters

A heating and cooling combined unit relies on correct airflow and healthy start components. Catching a weak capacitor early can prevent hard-starting, nuisance trips, and damage to motors or the compressor.

Last updated: March 2026

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These step-by-step repair guides will help you safely fix what’s broken on your HVAC system.

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Effective articles & videos to help repair your heating & cooling combined units

Use the advice and tips in these articles and videos to get the most out of your HVAC system.

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