Get free shipping on your order, with any water filter subscription. Find my filter

Open Hamburger Menu
Sears Parts Direct
Tips to find your model number
Thermal Zone GM096K12B gas furnace

Thermal Zone GM096K12B gas furnace Parts

Here are the diagrams and repair parts for Thermal Zone GM096K12B gas furnace, as well as links to manuals and error code tables, if available.

By Schematic
SELECT DIAGRAM
?

This is the number corresponding to the part on the diagram / schematic

Browse Parts for GM096K12B Gas Furnace

  • Switch for Thermal Zone GM096K12B - Part 626464

    80+ upflow furnace diagram

    Switch

    Part #626464

    The manufacturer no longer makes this part, and there's no substitute part

  • Kenmore Furnace Electronic Control Board for Thermal Zone GM096K12B - Part 903106

    80+ upflow furnace diagram

    Kenmore Furnace Electronic Control Board

    Part #903106

    The manufacturer no longer makes this part, and there's no substitute part

  • Furnace Control Module Assembly for Thermal Zone GM096K12B - Part 903108

    80+ upflow furnace diagram

    Furnace Control Module Assembly

    Part #903108

    The manufacturer no longer makes this part, and there's no substitute part

  • Transformer for Thermal Zone GM096K12B - Part 621486

    80+ upflow furnace diagram

    Transformer

    Part #621486

    The manufacturer no longer makes this part, and there's no substitute part

  • Motor Run Capacitor for Thermal Zone GM096K12B - Part 12908

    80+ upflow furnace diagram

    Capacitor

    Part #621435

    Replaced by #12908

    Info Icon
    Manufacturer substitution
    This part replaces 621435. Substitute parts can look different from the original.
    In Stock
    $98.90
    11% OFF Phone Price : $110.90Info Icon
    Minus Item
    Qty
    Plus Item
  • Sensor Rod for Thermal Zone GM096K12B - Part 632316

    80+ upflow furnace diagram

    Sensor Rod

    Part #632316

    The manufacturer no longer makes this part, and there's no substitute part

  • Gas Valve for Thermal Zone GM096K12B - Part 624586

    80+ upflow furnace diagram

    Gas Valve

    Part #624586

    The manufacturer no longer makes this part, and there's no substitute part

  • Furnace Temperature Limit Switch for Thermal Zone GM096K12B - Part 626425

    80+ upflow furnace diagram

    Furnace Temperature Limit Switch

    Part #626425

    The manufacturer no longer makes this part, and there's no substitute part

  • Switch for Thermal Zone GM096K12B - Part 632212

    80+ upflow furnace diagram

    Switch

    Part #632212

    The manufacturer no longer makes this part, and there's no substitute part

  • Furnace Burner Flame Roll-out Switch for Thermal Zone GM096K12B - Part 626343

    80+ upflow furnace diagram

    Furnace Burner Flame Roll-out Switch

    Part #626343

    The manufacturer no longer makes this part, and there's no substitute part

Thermal Zone Gas Furnace GM096K12B FAQs

A Thermal Zone GM096K12B gas furnace’s total cost depends on whether you mean the equipment only or the fully installed price. Most 96% AFUE, single-stage style furnaces typically run about $1,500 to $3,500 for the furnace and about $4,000 to $9,000 installed, depending on size, venting, and labor in your area.

What changes the price the most
  • Installed vs. equipment-only: labor, permits, and setup often cost as much as the furnace.
  • BTU size and efficiency: higher capacity and higher AFUE usually cost more.
  • Venting and condensate work: PVC venting changes, drain routing, and a condensate pump add cost.
  • Ductwork and airflow fixes: returns, supply sizing, and static pressure issues can require upgrades.
  • Electrical and controls: new thermostat wiring, safety switches, or control board troubleshooting.
  • Add-ons: media filter cabinet, humidifier, UV, or surge protection.
Typical cost ranges (quick guide)
What you’re paying for Typical range What’s usually included
Furnace only (equipment) $1,500 to $3,500 Furnace cabinet and internal components
Basic replacement install $4,000 to $6,500 Removal, set-in-place, vent/drain tie-in, startup
Complex install $6,500 to $9,000 Venting changes, duct/electrical corrections, added accessories
If you’re pricing a repair instead of replacement

If your GM096K12B is not starting, humming, or the blower is struggling, a failed run capacitor is a common, lower-cost fix compared with replacement. For this model, we list a compatible capacitor 12908.

Common symptoms of a weak/bad capacitor
  • Blower motor hums but does not start
  • Blower starts slowly or shuts off on overload
  • Intermittent airflow, especially on heat cycles
  • Burning smell near the blower compartment
  • Repeated tripped breaker after a call for heat
Why it matters

Getting the “installed” number right prevents surprise costs. A furnace that is the right size and properly vented runs safer, heats more evenly, and avoids nuisance shutdowns that can look like expensive component failures.

Last updated: February 2026

On most gas furnaces, including the Thermal Zone GM096K12B, the most common failure item is the hot surface igniter. It heats and cools every call for heat, becomes brittle over time, and when it fails the burners will not light so you get no heat.

What you’ll usually notice when the igniter is failing
  • Inducer motor runs, but burners never light
  • Furnace tries to start, then shuts down and retries
  • Igniter does not glow (or glows weakly)
  • Short cycling during heat calls
  • Blower may run with no heat after failed ignition attempts
Other common furnace parts that fail

These parts also fail often on gas furnaces and can cause “runs but no heat” symptoms:

Part What it does Common symptom when it fails
Flame sensor Proves flame is present Burners light briefly, then shut off
Pressure switch Confirms inducer draft Inducer runs but ignition never begins
Control board Manages the ignition sequence No response, lockouts, erratic operation
Run capacitor Helps a motor start and run (when used) Humming, slow start, motor will not start

For this model, one listed electrical part is the capacitor 12908. A failed run capacitor commonly causes motor starting problems on furnaces that use one; match the part by model and diagram before ordering.

Quick checks we recommend before replacing parts
  • Turn off power at the breaker before inspecting wiring or components
  • Confirm the thermostat is calling for heat (setpoint above room temperature)
  • Make sure the furnace door switch is fully engaged
  • Inspect igniter and sensor wiring for loose, burned, or broken connectors
  • If you test live voltage, use safe meter practices and avoid contact with energized parts

A good skill-builder for electrical troubleshooting is how to use a multimeter to test electrical parts video.

Why it matters

Starting with the most common “first-fail” components (ignition and flame proving) speeds up no-heat diagnosis and helps avoid replacing parts that are not causing the problem.

Last updated: February 2026

On the Thermal Zone GM096K12B Zone gas furnace, the “reset” is typically a small manual-reset safety switch inside the cabinet, most often in the burner compartment (flame rollout switch) or near the blower and supply-air area (high-limit switch). It is commonly a red or yellow button on the switch body.

Where to look (common GM096K12B locations)

Shut off power at the breaker before removing panels. Then check:

  • Burner compartment: on or near the burner box or burner vestibule panel (rollout switches)
  • Blower compartment: near the blower housing or supply-air plenum (limit switch area)
  • Control area: occasionally near the control board, depending on the layout
What the reset means

A manual-reset switch trips because the furnace detected an unsafe condition such as overheating, flame rollout, or restricted airflow. Resetting may restore heat briefly, but it will trip again until the cause is corrected.

Quick checks before pressing reset
  • Replace or clean the air filter; confirm airflow direction
  • Open blocked supply registers and return grilles
  • Confirm the blower starts and runs smoothly during a heat call
  • Inspect wiring at the switch for loose or heat-damaged terminals
  • If the blower hums or struggles to start, test the run capacitor

If you need a listed replacement, the capacitor 12908 is a motor run capacitor used on this model.

Symptom guide
What you notice What it often points to What to do next
Runs briefly, then shuts off Limit trip from overheating Check filter, airflow, blower
Immediate shutdown after ignition Rollout trip Stop resetting; inspect burners and venting
Blower starts inconsistently Capacitor or motor issue Test capacitor and motor circuit
Why it matters

These reset switches protect against overheating and flame rollout. Repeated resets without fixing airflow, venting, or blower problems leads to repeated shutdowns and can damage wiring and components.

Last updated: February 2026

Symptoms for table saws

Choose a symptom to see related table saw repairs.

Main causes: blade alignment needs adjustment, worn blade, bevel positive stops need adjustments, bevel pointer needs ad…

Main causes: dirty saw blade, dull or damaged saw blade, blade alignment needs adjustment…

Main causes: saw dust build up, blade elevating and tilting mechanisms need lubrication…

Main causes: worn motor brushes, bad drive motor, faulty overload switch, using an improper extension cord, binding saw …

Main causes: worn motor brushes, faulty drive motor, using an improper extension cord…

Main causes: lack of power, broken on/off switch, bad motor overload, broken power cord, bad drive motor…

Repair guides for table saws

These step-by-step repair guides will help you safely fix what’s broken on your table saw.

How to replace a table saw drive motor

How to replace a table saw drive motor

You can replace a table saw drive motor that is weak or won't run. Here’s how.…

Repair time and Difficulty

 45 minutes or less
How to replace a table saw blade

How to replace a table saw blade

If the table saw blade is dull or damaged, use these simple steps to replace it.…

Repair time and Difficulty

 15 minutes or less
How to replace a table saw motor brush set

How to replace a table saw motor brush set

Worn motor brushes can make the table saw motor run weak. Here’s how to replace them. …

Repair time and Difficulty

 45 minutes or less

Effective articles & videos to help repair your furnaces

Use the advice and tips in these articles to get the most out of your table saw.

How to get your furnace ready for winter

How to get your furnace ready for winter

Get expert tips for preparing your furnace for winter. Follow maintenance tips to keep your furnace in top shape.…

2023 HVAC regulation changes and how they may affect you

2023 HVAC regulation changes and how they may affect you

Find out how new DOE standards going into effect in 2023 can affect you and what you need to do.…

Top questions about Sears and Sears PartsDirect

Top questions about Sears and Sears PartsDirect

Get answers to frequently asked questions about Sears and Sears PartsDirect.…

Parts & More

Bottom-Mount Refrigerator
Chest Freezer
Dryer
Electric Range
Electric Water Heater
Elliptical Machine
Exercise Cycle
Farming
Freestanding Ice Maker
Front-Engine Lawn Tractor
Microwave
Microwave/Hood Combo
Side-By-Side Refrigerator
Top-Mount Refrigerator
Wine & Beverage Cooler