Kenmore 41516117 lp gas grill Parts

A Kenmore LP gas grill like model 41516117 typically lasts 5 to 15 years with normal residential use. Lifespan depends most on how often you grill, how well you control grease and corrosion, and whether you replace wear items like burners and igniters as needed (see the 41516117 owner's manual).

Typical lifespan ranges (what we see most often)

• 5 to 8 years: frequent use with basic cleaning and no cover
• 8 to 12 years: regular cleaning, covered storage, occasional part replacement
• 12 to 15 years: consistent maintenance, protected from weather, timely burner/ignition repairs
• 15+ years: possible with excellent care and periodic rebuilds (burners, firebox components, hardware)

Grill condition	What it usually means	Expected lifespan impact
Heavy rust on firebox or frame	Structural metal is failing	Shortens lifespan the most
Burners have hot spots or weak flame	Burner ports are clogged or burner is worn	Fixable; often restores performance
Ignition clicks but won’t light	Igniter or wiring issue	Fixable; common repair
Grease buildup and flare-ups	Poor grease management	Accelerates corrosion and damage

What affects grill life the most

• Exposure to weather: rain and humidity speed up rust and burner deterioration
• Grease management: keeping the grease path clear reduces flare-ups and corrosion
• Burner condition: clogged or rusted burners cause uneven heat and can be hard to light
• Safe clearances and ventilation: using the grill in open air and away from combustibles helps prevent overheating and damage
• Storage habits: covering the grill and keeping the LP tank positioned correctly helps prevent avoidable wear

Parts that commonly extend the life of this grill

If the grill body is still solid, replacing a few common wear parts often brings it back to reliable cooking:

• Igniter 80008196 (no spark or inconsistent lighting)
• Gas grill firebox 80009022 (if the firebox is damaged or heavily corroded)

Why it matters

A grill that is hard to light, has uneven flames, or has recurring flare-ups usually needs cleaning and one or two key parts. Addressing those early helps you avoid bigger failures and keeps the grill operating safely (including proper ventilation and clearances described in the manual).

Last updated: January 2026

Yes, it’s usually worth fixing a Kenmore 41516117 LP gas grill when the cart/frame is solid and the repair is limited to normal wear parts (burners, igniter, grease handling). If the firebox is rusted through or the grill cannot pass a safe leak test, replacement is the better value. See the 41516117 owner's manual for safety checks and operating guidance.

Quick decision checklist

• Fix it if the grill lights reliably, the frame is stable, and you’re replacing common parts like a burner, igniter, or cooking grate.
• Replace it if the firebox has holes, the base is badly warped, or you cannot stop a gas leak.
• Fix it if parts are available and the total repair cost is clearly less than a comparable new grill.
• Replace it if multiple major components are failing at once (burners plus firebox plus valves/regulator).
• Replace it immediately if you smell gas and bubbles keep forming during a leak test.

What “worth it” looks like (cost vs. condition)

Grill condition	Typical repair scope	Usually worth fixing?
Solid firebox, normal rust, uneven heat	Burner/ignition/cleaning	Yes
Poor ignition, but burners look OK	Igniter and wiring checks	Yes
Heavy corrosion inside cookbox	Burners plus carryover tube	Maybe
Firebox rusted through or unsafe leak	Major structural or gas system issue	No

Safety items that decide the answer

The manual emphasizes safe LP operation: use the grill only with LP gas and the supplied regulator/valve assembly, keep clearances (at least 3 ft from walls), and never use the grill in enclosed spaces. If you detect a leak during a bubble test and cannot stop it, shut off the LP tank and do not use the grill. Review the leak-test and safe-use steps in the 41516117 owner's manual.

Parts that commonly make a repair worthwhile

If your grill is structurally sound, these are typical “high impact” fixes:

• Replace a rusted or clogged burner (heat and flame quality)
• Replace a weak ignition system such as the igniter 80008196
• Replace a damaged cook surface (cooking performance)
• Restore grease handling to reduce flare-ups

Why it matters

A grill that heats unevenly can often be restored with burner and ignition repairs, but a grill that fails a leak test or has a compromised firebox is a safety risk and not a good repair investment.

Last updated: January 2026

Kenmore grills are typically good quality for residential outdoor cooking: they’re designed to heat up fast, cook evenly, and hold up for years with routine cleaning and basic maintenance. For the Kenmore 41516117 LP gas grill, following the safety, use, and care guidance in the 41516117 owner's manual helps you get the best performance and lifespan.

What “good quality” means for the Kenmore 41516117

Quality shows up in day-to-day performance and how well the grill holds up to heat, grease, and weather.

• Consistent burner ignition and steady flame across burners
• Even heat across the cooking grate (fewer hot and cold spots)
• Solid firebox condition (no severe rust-through or warping)
• Manageable grease handling (less flare-up risk when kept clean)
• Parts support for common wear items (burners, igniter, grease cup)

Common wear points (and what to do about them)

Most “quality” complaints on gas grills come down to normal wear parts or maintenance.

Symptom	Most common cause	Practical fix
Hard to light	Weak igniter, dirty burner ports	Clean ports; replace igniter if needed
Uneven heat	Clogged burner, misaligned carryover	Clean/realign; replace worn parts
Flare-ups	Grease buildup	Clean firebox and grease path; replace grease cup
Low heat	Low LP tank, regulator issue, wind	Check tank level; reset regulator; shield from wind

If ignition is unreliable, replacing the igniter 80008196 is a straightforward repair that often restores one-click starts.

Why it matters

A grill can cook great for years when the flame path stays clean and the ignition system is reliable. Keeping grease under control also reduces flare-ups and helps protect the firebox and burners from premature corrosion.

Maintenance habits that extend grill life

• Brush cooking grates after preheating, then lightly oil
• Empty and replace the grease cup before it overfills
• Clean burner ports periodically to prevent uneven flames
• Keep the LP tank secured and hoses away from hot surfaces
• Store covered and dry when not in use

Last updated: January 2026

For the best value, we recommend choosing a grill that matches how you cook most often (weeknight grilling vs. entertaining) and prioritizing even heat, reliable ignition, and easy cleanup. If you already own the Kenmore 41516117 LP gas grill, keeping it running safely with the right maintenance and parts often delivers the best “for the money” outcome. See the 41516117 owner's manual for safe-use basics and operating guidance.

What “best value” means for an LP gas grill

A great value grill is one that lights consistently, heats evenly, and stays safe and stable over time.

• Reliable ignition: consistent lighting without repeated clicking
• Even heat across the cookbox: fewer hot spots and flare-ups
• Grease management: easier cleanup, fewer flare-ups
• Parts support: burners, grates, and ignition parts available when needed
• Safe clearances and outdoor-only use: critical for long-term, safe ownership

Quick checklist before you buy (or before you replace your grill)

Use this to compare grills in the same price range.

What to compare	What to look for	Why it matters
Burner system	Steady flame, clean burner ports	Better heat control and fewer ignition issues
Cooking area	Enough space for your typical cook	Prevents overcrowding and uneven cooking
Grease handling	Accessible grease cup/tray	Faster cleanup and fewer flare-ups
Ignition	Push-button or electronic that lights quickly	Less frustration, safer starts
Replacement parts	Common wear parts available	Extends grill life and lowers total cost

If you already own the Kenmore 41516117: best value is often maintenance

Many “bad grill” complaints come from normal wear items. On the 41516117, these are common value-saving fixes:

• Replace a worn burner to restore heat and flame stability
• Keep the firebox and burner area clear of grease and debris
• Confirm the LP tank is positioned correctly and valves are operated properly
• Perform a leak test after any LP connection change

Helpful parts for this model include the igniter 80008196 and the gas grill firebox 80009022 when ignition or structural issues are the root cause.

Why it matters

A grill that lights safely, runs in a well-ventilated outdoor space, and maintains proper clearances (for example, 3 ft. from walls and 10 ft. from ignition sources) protects your investment and helps you avoid flare-ups and uneven cooking results.

Last updated: January 2026