Owner’s manual
What are the most common issues with 41516139111?
The most common issues we see with the Kenmore Elite 41516139111 gas grill are ignition failures, uneven heating or low flame, and flare-ups from grease buildup. These problems usually trace back to the igniter system, burner and carryover tube condition, or airflow and cleaning needs outlined in the owner's manual.
- Clicking but no spark: weak igniter, bad electrode connection, or failed ignition module/transformer
- One burner lights, others do not: clogged or misaligned carryover tube
- Low flame or uneven heat: dirty burner ports, restricted gas flow, or blocked venturi/air shutter
- Flare-ups and heavy smoke: grease tray overflow, dirty flame tamers, or cooking on high with excess drippings
- Temperature gauge seems inaccurate: gauge failure or heavy lid and grate buildup affecting readings
- Turn off gas; let the grill cool completely.
- Clean burner ports and the carryover tube; clear spider webs and debris from air inlets.
- Confirm the igniter is positioned to spark to the burner and wires are firmly seated.
- Empty and clean the grease system; keep flame tamers clean and properly seated.
- If flames are still weak, reset the regulator by turning tank off, opening lid, turning knobs on briefly, then knobs off; reopen tank slowly.
| Problem | Likely part to inspect/replace | What it does |
|---|---|---|
| No ignition/spark | Gas grill igniter G515-0014-W1 | Creates spark to light the burner |
| Burners light unevenly | Char-broil gas grill main burner G517-7300-W1 | Distributes gas and flame across the cookbox |
| Only one burner lights | Char-broil gas grill carryover tube G524-0036-W1 | Carries flame from one burner to the next |
| Flare-ups | Grease tray G516-4600-W1A | Collects drippings to reduce grease fires |
Ignition and burner issues can waste fuel and cause unsafe flare-ups; keeping the burner, carryover tube, and grease management parts in good condition helps your grill heat evenly and light reliably.
Last updated: March 2026
What is the average lifespan of 41516139111?
A Kenmore Elite gas grill like model 41516139111 typically lasts 10 years with normal residential use and basic maintenance. Replacing wear items such as burners and ignition parts on schedule is the biggest factor in reaching that lifespan.
- Burner condition: corrosion, clogged ports, and uneven flames shorten life
- Grease management: a clean grease tray reduces flare-ups and heat damage
- Ignition reliability: weak spark leads to repeated lighting attempts and extra wear
- Storage and weather exposure: covered, dry storage prevents rust and cabinet damage
- Cleaning habits: regular grate and firebox cleaning prevents hot spots
| Use pattern | Typical lifespan | What usually fails first |
|---|---|---|
| Light use, covered storage | 10 years | Igniter, burners |
| Moderate use, regular cleaning | 10 years | Burners, flame tamers |
| Heavy use, minimal cleaning | 5 to 7 years | Burners, firebox components |
If your grill heats unevenly, won’t light consistently, or has weak flame, these are the first parts we check and replace:
- Char-broil gas grill main burner G517-7300-W1 (restores even heat)
- Gas grill igniter G515-0014-W1 (restores spark at the burner)
- Gas grill ignition module G513-0021-W1 (restores multi-burner ignition)
- Char-broil gas grill flame tamer G523-0053-W1 (reduces flare-ups and protects burners)
- Grease tray G516-4600-W1A (improves grease control)
A grill usually gets replaced because it stops heating evenly or becomes unreliable to light, not because every component is worn out. Keeping the burners, flame tamers, and ignition system in good shape helps your 41516139111 cook consistently and safely for its full service life.
For model-specific maintenance steps and cleaning intervals, follow the owner's manual.
Last updated: March 2026
Who made Kenmore gas grills?
Kenmore gas grills (including Kenmore Elite model 41516139111) were built by outside manufacturers under the Kenmore brand name. For this model, the parts and documentation indicate it is a Char-Broil-built style grill, which is why many replacement components are labeled Char-Broil.
We match the grill’s model number and the part labeling used for service parts.
- The Use & Care Guide for model 41516139111 is branded Kenmore Elite and lists the grill’s model identification.
- Multiple replacement parts for this model are explicitly labeled Char-Broil (burner, carryover tube, flame tamer, cabinet panels).
- That combination typically indicates Char-Broil manufactured the grill for Kenmore.
Reference: 41516139111 use & care manual
Kenmore is a brand; the manufacturer can vary by model and production run. For parts ordering, the model number is what matters.
| What you have | What to use for parts | Why it matters |
|---|---|---|
| Kenmore nameplate | Model number (41516139111) | Ensures correct fit and gas-train compatibility |
| Char-Broil-labeled parts | Exact part number | Confirms the correct component family |
If you are replacing wear items, these are common on this model:
- Char-broil gas grill main burner G517-7300-W1
- Char-broil gas grill carryover tube G524-0036-W1
- Char-broil gas grill flame tamer G523-0053-W1
Knowing who built the grill helps you choose the right burner, ignition, and heat distribution parts. On gas grills, small differences in burner length, mounting tabs, and ignition electrode position can prevent proper lighting and safe flame patterns.
Last updated: February 2026
