Kenmore Elite 41516139111 gas grill Parts

The most common issues we see with the Kenmore Elite 41516139111 gas grill are ignition failures, uneven heating or low flame, and flare-ups from grease buildup. These problems usually trace back to the igniter system, burner and carryover tube condition, or airflow and cleaning needs outlined in the owner's manual.

Common symptoms and what they usually point to

• Clicking but no spark: weak igniter, bad electrode connection, or failed ignition module/transformer
• One burner lights, others do not: clogged or misaligned carryover tube
• Low flame or uneven heat: dirty burner ports, restricted gas flow, or blocked venturi/air shutter
• Flare-ups and heavy smoke: grease tray overflow, dirty flame tamers, or cooking on high with excess drippings
• Temperature gauge seems inaccurate: gauge failure or heavy lid and grate buildup affecting readings

Quick checks we recommend (safe, no special tools)

1. Turn off gas; let the grill cool completely.
2. Clean burner ports and the carryover tube; clear spider webs and debris from air inlets.
3. Confirm the igniter is positioned to spark to the burner and wires are firmly seated.
4. Empty and clean the grease system; keep flame tamers clean and properly seated.
5. If flames are still weak, reset the regulator by turning tank off, opening lid, turning knobs on briefly, then knobs off; reopen tank slowly.

Parts that commonly solve these issues

Problem	Likely part to inspect/replace	What it does
No ignition/spark	Gas grill igniter G515-0014-W1	Creates spark to light the burner
Burners light unevenly	Char-broil gas grill main burner G517-7300-W1	Distributes gas and flame across the cookbox
Only one burner lights	Char-broil gas grill carryover tube G524-0036-W1	Carries flame from one burner to the next
Flare-ups	Grease tray G516-4600-W1A	Collects drippings to reduce grease fires

Why it matters

Ignition and burner issues can waste fuel and cause unsafe flare-ups; keeping the burner, carryover tube, and grease management parts in good condition helps your grill heat evenly and light reliably.

Last updated: March 2026

A Kenmore Elite gas grill like model 41516139111 typically lasts 10 years with normal residential use and basic maintenance. Replacing wear items such as burners and ignition parts on schedule is the biggest factor in reaching that lifespan.

What affects lifespan most

• Burner condition: corrosion, clogged ports, and uneven flames shorten life
• Grease management: a clean grease tray reduces flare-ups and heat damage
• Ignition reliability: weak spark leads to repeated lighting attempts and extra wear
• Storage and weather exposure: covered, dry storage prevents rust and cabinet damage
• Cleaning habits: regular grate and firebox cleaning prevents hot spots

Typical lifespan by use and care

Use pattern	Typical lifespan	What usually fails first
Light use, covered storage	10 years	Igniter, burners
Moderate use, regular cleaning	10 years	Burners, flame tamers
Heavy use, minimal cleaning	5 to 7 years	Burners, firebox components

Parts that commonly extend grill life

If your grill heats unevenly, won’t light consistently, or has weak flame, these are the first parts we check and replace:

• Char-broil gas grill main burner G517-7300-W1 (restores even heat)
• Gas grill igniter G515-0014-W1 (restores spark at the burner)
• Gas grill ignition module G513-0021-W1 (restores multi-burner ignition)
• Char-broil gas grill flame tamer G523-0053-W1 (reduces flare-ups and protects burners)
• Grease tray G516-4600-W1A (improves grease control)

Why it matters

A grill usually gets replaced because it stops heating evenly or becomes unreliable to light, not because every component is worn out. Keeping the burners, flame tamers, and ignition system in good shape helps your 41516139111 cook consistently and safely for its full service life.

For model-specific maintenance steps and cleaning intervals, follow the owner's manual.

Last updated: March 2026

Kenmore gas grills (including Kenmore Elite model 41516139111) were built by outside manufacturers under the Kenmore brand name. For this model, the parts and documentation indicate it is a Char-Broil-built style grill, which is why many replacement components are labeled Char-Broil.

How we identify the maker for model 41516139111

We match the grill’s model number and the part labeling used for service parts.

• The Use & Care Guide for model 41516139111 is branded Kenmore Elite and lists the grill’s model identification.
• Multiple replacement parts for this model are explicitly labeled Char-Broil (burner, carryover tube, flame tamer, cabinet panels).
• That combination typically indicates Char-Broil manufactured the grill for Kenmore.

Reference: 41516139111 use & care manual

Common “Kenmore grill maker” possibilities (what it means for parts)

Kenmore is a brand; the manufacturer can vary by model and production run. For parts ordering, the model number is what matters.

What you have	What to use for parts	Why it matters
Kenmore nameplate	Model number (41516139111)	Ensures correct fit and gas-train compatibility
Char-Broil-labeled parts	Exact part number	Confirms the correct component family

Parts examples that show the Char-Broil connection

If you are replacing wear items, these are common on this model:

• Char-broil gas grill main burner G517-7300-W1
• Char-broil gas grill carryover tube G524-0036-W1
• Char-broil gas grill flame tamer G523-0053-W1

Why it matters

Knowing who built the grill helps you choose the right burner, ignition, and heat distribution parts. On gas grills, small differences in burner length, mounting tabs, and ignition electrode position can prevent proper lighting and safe flame patterns.

Last updated: February 2026