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Kenmore 41516644900 gas grill

Kenmore 41516644900 gas grill Parts

Here are the diagrams and repair parts for Kenmore 41516644900 gas grill, as well as links to manuals and error code tables, if available.

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Browse Parts for 41516644900 Outdoor Grills

  • Char-broil Gas Grill Flame Tamer for Kenmore 41516644900 - Part G518-0010-W1

    Gas grill diagram

    Heat Diffuser

    Part #80018323

    Replaced by #G518-0010-W1

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    This part replaces 80018323. Substitute parts can look different from the original.
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  • Char-broil Gas Grill Grease Tray for Kenmore 41516644900 - Part G350-4400-W1A

    Gas grill diagram

    Grease Tray

    Part #80018309

    Replaced by #G350-4400-W1A

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    This part replaces 80018309. Substitute parts can look different from the original.
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  • Gas Grill Ignition Module for Kenmore 41516644900 - Part G518-0026-W1A

    Gas grill diagram

    Igniter Switch

    Part #80018315

    Replaced by #G518-0026-W1A

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  • Electrode for Kenmore 41516644900 - Part 80007512

    Gas grill diagram

    Electrode

    Part #80007512

    The manufacturer no longer makes this part, and there's no substitute part

  • Gas Grill Main Burner for Kenmore 41516644900 - Part G515-2200-W1

    Gas grill diagram

    Main Burner

    Part #80017579

    Replaced by #G515-2200-W1

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    This part replaces 80017579. Substitute parts can look different from the original.
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  • Gas Grill Carryover Tube for Kenmore 41516644900 - Part G515-0015-W1

    Gas grill diagram

    Flame Carryover Tube

    Part #80017595

    Replaced by #G515-0015-W1

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    This part replaces 80017595. Substitute parts can look different from the original.
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  • Gas Grill Regulator And Valve Manifold Assembly for Kenmore 41516644900 - Part G518-5000-W1

    Gas grill diagram

    Hose Valve

    Part #80018378

    Replaced by #G518-5000-W1

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    This part replaces 80018378. Substitute parts can look different from the original.
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  • Gas Grill Locking Caster for Kenmore 41516644900 - Part G515-0082-W1

    Gas grill diagram

    Locking Caster

    Part #80000268

    Replaced by #G515-0082-W1

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    This part replaces 80000268. Substitute parts can look different from the original.
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  • Gas Grill Nameplate for Kenmore 41516644900 - Part 80010544

    Gas grill diagram

  • Gas Grill Firebox for Kenmore 41516644900 - Part 80007584

    Gas grill diagram

    Gas Grill Firebox

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Kenmore Gas Grill 41516644900 FAQs

Kenmore grills are made for Kenmore by outside grill manufacturers (Kenmore is a brand, not a single factory). For the Kenmore gas grill model 41516644900, the manufacturer information and service contact details are listed in the 41516644900 owner's manual.

How to identify the actual manufacturer for your specific grill

The most reliable way is to match the model and serial information on the grill to the documentation.

  • Check the rating label on the grill for the serial number and model number.
  • Compare that information to the product record section in the manual.
  • Use the manufacturer service phone number shown in the manual if you need assembly help or manufacturer-specific support.
  • Use the parts list and diagram in the manual to confirm you are ordering the correct replacement parts.

What the manual tells you for model 41516644900

The manual for this model explains that assembly help is handled by a representative of the grill manufacturer (not a Sears employee), and it also provides Sears ordering support for replacement parts. That combination is typical for Kenmore outdoor grill products.

Quick reference: who to contact

Need Best contact to use Where to find it
Assembly questions and manufacturer support Grill manufacturer service center 41516644900 owner's manual
Ordering replacement parts Sears parts ordering line 41516644900 owner's manual

Why it matters

Knowing the actual manufacturer helps when you need model-specific assembly guidance, hardware identification, or troubleshooting steps. It also helps you match the correct Outdoor grill parts (like burners, igniters, and heat diffusers) to your exact Kenmore model.

Last updated: February 2026

On the Kenmore gas grill model 41516644900, the model number is printed on the grill’s rating label. You’ll typically find that label on the back of the grill base or inside the cabinet area; record the model and serial number before ordering parts or calling for service.

Where to look on the grill

Check these common label locations first:

  • Back panel of the grill base (rear of the cart)
  • Inside the cabinet (open the doors and look on side walls or the back panel)
  • Under a side shelf or near the control panel area (less common)
  • Near the LP tank area on the cart frame (sometimes)

Use the 41516644900 owner's manual to see the product record section and safety information that references the rating label for the serial number.

What to write down (and why)

Having the full ID prevents ordering the wrong Kenmore replacement parts (burners, igniter parts, heat shields, and more).

  • Model number (example for this grill: 41516644900)
  • Serial number (from the same rating label)
  • Date purchased (helpful for warranty and parts lookup)

Quick ID checklist

Item What it’s used for Where you’ll use it
Model number Matches the correct parts diagram Parts lookup and ordering
Serial number Identifies production run details Service and support
Date purchased Confirms coverage timeframes Warranty-related questions

Why it matters

Kenmore grills often have similar-looking lids, burners, and ignition systems across different models. Using the exact model number ensures you get the correct fit for parts like a main burner, electronic ignition module, or grease tray.

Last updated: February 2026

To light your Kenmore gas grill model 41516644900, always open the lid first, turn on the LP tank valve, then light one burner at a time using the electronic igniter. If it does not light within 5 seconds, turn everything OFF and wait 5 minutes before retrying (see the 41516644900 owner's manual).

Electronic (push-button) lighting steps

  • Open the grill lid; never light with the lid closed.
  • Turn the LP tank valve ON.
  • Push in and turn one burner control knob to HI.
  • Immediately press and hold the electronic ignition button.
  • If it does not ignite in 5 seconds: turn the burner knob OFF, close the tank valve, wait 5 minutes, then repeat.
  • Repeat the same steps to light each burner individually.

Match lighting (backup method)

If the igniter is not sparking, use the match holder method described in the manual.

  • Open the lid.
  • Place a match in the match holder and light it.
  • Insert the lit match into the lighting hole on the right side of the firebox.
  • Push in and turn the right main burner knob to HI.
  • After the first burner is lit, light the other burners by turning them to HI.

Helpful part: if your match holder is missing, replace the match holder 80006654.

Preheating and first-use burn-in

After lighting, we preheat on HI for about 15 minutes before cooking. On the first cookout, that same 15-minute warm-up helps cure paint and new parts; some odor is normal.

Task Setting Typical time
Preheat for cooking HI 15 minutes
First-use burn-in HI 15 minutes
If burner fails to light OFF + wait 5 minutes

Why it matters

Lighting with the lid open and using the 5-minute wait period prevents a buildup of unignited gas in the firebox. That reduces flare-ups at ignition and helps protect the burners, heat diffuser, and firebox.

Last updated: February 2026

Yes. Kenmore gas grills, including model 41516644900, are a solid choice for everyday backyard cooking when they are assembled correctly, kept clean, and maintained with routine replacement of wear parts like ignition and heat-management components.

What you can expect from the Kenmore 41516644900

For model-specific operation, lighting, cleaning, and troubleshooting steps, follow the 41516644900 owner's manual. A “good” grill experience usually comes down to consistent ignition, even heat, and controlled flare-ups.

Typical signs the grill is performing well:

  • Burners light promptly and stay lit on low
  • Heat spreads evenly across the cooking area
  • Preheats steadily with the lid closed
  • Knobs adjust flame smoothly without surging
  • Flare-ups stay manageable when the grease system is clean

Warranty and durability: what to verify

Warranty terms can vary by production run and purchase channel, so the most accurate source for this model is the warranty section in the 41516644900 owner's manual. Use it to confirm:

  • Length of full warranty coverage
  • Any extended coverage on burners
  • What is excluded (common exclusions include batteries and cosmetic finish)
What to check Where to find it Why it matters
Full warranty term Warranty section Sets expectations for early defects
Burner coverage term Warranty section Indicates long-term support for key cooking parts
Exclusions Warranty section Helps avoid surprises on wear items

Parts that most affect satisfaction

Most “brand” complaints trace back to normal wear or buildup. These are the first items we inspect on a gas grill:

  • Heat distribution and flare-ups: clean or replace the heat diffuser 80018323 if warped, rusted through, or clogged
  • Ignition reliability: check battery, electrode gap, and wiring; replace the igniter if it stops sparking
  • Temperature feedback: replace the lid gauge if it reads erratically
  • Grease control: keep the grease tray and firebox clear to reduce flare-ups

Why it matters

A grill feels “good” when it lights safely and cooks evenly. Regular cleaning plus timely replacement of ignition and heat-diffusion parts keeps the Kenmore 41516644900 performing consistently for quick cooks and longer grilling sessions.

Last updated: February 2026

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