Air Compressor: Air leaks
Tighten air tube fittings where air escapes and replace any damaged air tubes. The check valve prevents tank air from back flowing to the pump and unloader. If air leaks out the unloader when the pump stops, replace the check valve because the check valve leaks air back towards the unloader. The safety valve pops open to relieve excessive air pressure if the pressure switch fails to shut off the air compressor at the cut-out pressure setting. Replace the safety valve if it leaks air constantly. Replace the air compressor tank if it leaks air. Rebuild the air compressor pump if it leaks air through the pump head when the pump runs because a broken valve plate seal is allowing air to escape through the pump head.
These repairs may help solve your air compressor problem
Rebuild the air compressor pump
Worn pump parts and seals prevent the pump from compressing air. If the pump won't compress air, rebuild the pump with new parts and seals.
If your air compressor's gauges show that the tank isn't building pressure, the pump might be the problem. This DIY repair guide and video show how to rebuild an air compressor pump with step-by-step instructions.
Replace the air compressor check valve
The check valve prevents tank air from back flowing to the pump. A failed check valve will apply high air pressure to the head of the pump preventing the motor from restarting once the tank has filled. If the motor starts when the tank is empty of air but won't restart when the tank is full, replace the check valve.
If your air compressor won't restart after the tank fills, the check valve might be the problem. This DIY repair guide and video explain how to replace an air compressor check valve in less than 15 minutes.
Tighten air compressor air tube fittings
Inspect air tube fittings regularly. Firmly tighten any leaking air tube fittings.
If your air compressor's gauges show that the tank isn't building pressure, the pump might be the problem. This DIY repair guide and video show how to rebuild an air compressor pump with step-by-step instructions.
Replace the air compressor air tubes
Air tubes carry compressed air from the pump to the tank and from the tank to the outlet supply fitting. Replace air tubes if damaged or leaking.
Replace the air compressor unloader
The unloader opens to release pump head pressure when the air compressor stops, enabling the compressor to restart easier. Replace the unloader if it leaks air constantly or doesn't work correctly.
Replace the air compressor safety valve
The safety valve pops open to relieve excessive air pressure if the pressure switch fails to shut off the air compressor at the cut-out pressure setting. Replace the safety valve if it leaks or pops open at normal operating pressure.
Replace the air compressor tank
Don't try to fix a leaking air compressor tank. Replace the tank if it leaks air.
Symptoms common to all air compressors
Repair guides common to all air compressors
You can replace a defective air compressor check valve in about 10 minutes.
If the air compressor won't fill the tank with compressed air, rebuild the pump using these steps in about 45 minutes.
You can replace a broken air compressor pressure switch in about 45 minutes.
Articles and videos common to all air compressors
Find out how to reduce air compressor noise.
Learn how to maintain an oil-less air compressor for safe and efficient operation.
See how to perform routine maintenance on your oil-lubricated air compressor.