This repair guide gives step-by-step instructions for how to replace a burner on a gas grill in about 15 minutes. If a burner on your grill produces an uneven flame or a flame that is low even when you turn the burner to high heat, first try cleaning it with a wire brush. If the problem persists, or if the burner is obviously damaged, replace it with the manufacturer-approved replacement part that fits your gas grill model.
These basic steps show how to replace a grill burner in common Kenmore, Charbroil, Grand Hall, BBQ-Pro, Nexgrill and Brinkman gas grills.
This video explains how to replace a burner on a gas grill.
Instructions
01.
Shut off the gas supply
Close the shut-off valve on the propane gas tank.
02.
Remove the cooking grate and flame tamer
Remove the cooking grate and flame tamer from the top of the damaged burner.
Remove the cooking grate.
03.
Remove the burner
Using needle-nose pliers, pull the cotter pin out of the back of the burner.
Remove the burner mounting screw.
Pull the burner back and up to release it from the manifold and remove the burner.
Remove the burner mounting screw.
Remove the burner.
04.
Install the new burner
Push the new burner into the manifold.
Reinstall the burner mounting screw.
Reinstall the cotter pin.
05.
Reinstall the cooking grate and flame tamer
Reinstall the flame tamer over the burner.
Reinstall the cooking grate.
06.
Restore the gas supply
Open the valve on the propane gas tank.
You can install a new pressure regulator on your gas grill if the pressure regulator won’t let gas flow.
Replace a broken or damaged wheel in less than 15 minutes.
Replace the igniter electrode on your gas grill if it won’t light the burner.
Clogged or corroded burners and flame tamers could be the problem.
This video helps troubleshoot issues with the pressure regulator, burner tubes, igniter electrodes and the spark module.
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