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How to replace the electric clutch on a zero-turn riding mower

less than a minute readFeb 18Lyle Weischwill

Repair time and Difficulty

 45 minutes or less
Tools Required
  • Socket wrench set
  • Work gloves

This DIY repair guide shows how to replace an electric clutch on a zero-turn riding mower. The electric clutch is attached to the engine crankshaft and controls the mower’s cutting blades. If the mower’s blades won’t engage or disengage correctly, replace the clutch with a manufacturer-approved riding mower part.

Follow the steps in this repair guide and video to replace the electric clutch on common Craftsman, Troybilt, MTD, Husqvarna, Toro and Cub Cadet zero-turn riding mowers.

See all our riding mower and lawn tractor DIY repair guides for more step-by-step instructions.


Instructions

1. Disconnect the spark plugs

Move the mower to a work area on a hard, level surface and set the parking brake. Disconnect the spark plug wires.

PHOTO: Disconnect the spark plugs.
PHOTO: Disconnect the spark plugs.
Enlist a helper to assist you when you remove the clutch.
2. Release the blade belt

Lower the mower deck to the lowest cutting position.

Remove the left pulley cover from the mower deck.

Push in the blade belt idler pulley to release belt tension and then roll the blade drive belt off the left blade pulley.

Reach under the rear of the mower frame and remove the blade drive belt from the electric clutch.

PHOTO: Lower the mower deck.
PHOTO: Lower the mower deck.
PHOTO: Remove the pulley cover.
PHOTO: Remove the pulley cover.
PHOTO: Roll the blade belt off of the pulley.
PHOTO: Roll the blade belt off of the pulley.
PHOTO: Release the blade belt from the electric clutch.
PHOTO: Release the blade belt from the electric clutch.
3. Remove the electric clutch

Unplug the electric clutch wiring harness beside the motor.

Remove the mounting screws from the flywheel cover and pull the cover off to access the flywheel nut.

Have a helper hold the flywheel nut stationary while you remove the mounting bolt from the clutch.

Pull the electric clutch off the engine crankshaft.

PHOTO: Unplug the electric clutch wire harness.
PHOTO: Unplug the electric clutch wire harness.
PHOTO: Remove the flywheel cover screws.
PHOTO: Remove the flywheel cover screws.
PHOTO: Remove the flywheel cover.
PHOTO: Remove the flywheel cover.
PHOTO: Hold the flywheel nut stationary.
PHOTO: Hold the flywheel nut stationary.
PHOTO: Remove the electric clutch mounting bolt.
PHOTO: Remove the electric clutch mounting bolt.
PHOTO: Remove the electric clutch.
PHOTO: Remove the electric clutch.
Tip: Note the routing of the electric clutch wiring harness when pulling the clutch off the engine shaft.
4.  Install the new electric clutch

Position the bushing on top of the electric clutch.

Line up the slot in the electric clutch pulley with the key in the engine shaft and push the electric clutch onto the engine shaft.

Make sure the tab in the electric clutch bracket engages the mounting slot on the electric clutch frame.

While your helper holds the flywheel nut, reinstall the electric clutch mounting bolt.

Reattach the flywheel cover.

Reconnect the electric clutch wire harness.

PHOTO: Install the new clutch.
PHOTO: Install the new clutch.
PHOTO: Tighten the clutch mounting bolt.
PHOTO: Tighten the clutch mounting bolt.
PHOTO: Reattach the flywheel cover.
PHOTO: Reattach the flywheel cover.
PHOTO: Reconnect the wire harness.
PHOTO: Reconnect the wire harness.
Tip: Make sure that the electric clutch wire harness is routed to the engine correctly on reassembly.
5. Reinstall the blade belt

Reinstall the blade drive belt onto the electric clutch.

Push in the blade belt idler pulley and roll the blade belt onto the left blade pulley.

Reinstall the pulley cover.

PHOTO: Reinstall the belt on the electric clutch.
PHOTO: Reinstall the belt on the electric clutch.
PHOTO: Roll the belt on the pulley.
PHOTO: Roll the belt on the pulley.
PHOTO: Reinstall the pulley cover.
PHOTO: Reinstall the pulley cover.
Tip: Make sure that the blade belt is routed correctly when reinstalling the blade belt.
6. Reconnect the spark plugs

Reconnect the spark plug wires to the spark plugs.

PHOTO: Reconnect the spark plugs.
PHOTO: Reconnect the spark plugs.