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How to replace a treadmill motor controller

less than a minute readMay 20Lyle Weischwill

Repair time and Difficulty

 15 minutes or less
Tools Required
  • Work gloves
  • Phillips screwdriver

This DIY repair guide explains how to replace the motor controller on a treadmill. The motor controller runs the motor at the speed you select at the console. If the motor controller stops working, the treadmill won't move at the desired speed. Replace the motor controller with the manufacturer-approved replacement part.

This procedure works for common ProForm, Weslo, Weider, Lifestyler, NordicTrack, Sole and Horizon treadmills.


Instructions

1. Shut off the electricity

Remove the key and unplug the treadmill’s power cord from the wall outlet.

PHOTO: Remove the key.
PHOTO: Remove the key.
2. Remove the motor hood

Remove the screws securing the motor hood to the belly pan.

Pull the motor hood forward and remove it from the treadmill frame.

PHOTO: Remove the motor hood screws.
PHOTO: Remove the motor hood screws.
PHOTO: Remove the hood.
PHOTO: Remove the hood.
3. Remove the motor controller

Disconnect the wires.

Remove the mounting screws.

Remove the motor controller.

PHOTO: Disconnect the motor controller wires.
PHOTO: Disconnect the motor controller wires.
PHOTO: Remove the controller mounting screws.
PHOTO: Remove the controller mounting screws.
PHOTO: Remove the motor controller.
PHOTO: Remove the motor controller.
4. Install the new motor controller

Position the new motor controller on the frame.

Reinstall the motor controller mounting screws.

Reconnect the wires to the new motor controller.

PHOTO: Install the new motor controller.
PHOTO: Install the new motor controller.
PHOTO: Reconnect the motor controller wires.
PHOTO: Reconnect the motor controller wires.
5. Reinstall the motor hood

Slide the motor hood onto the frame.

Reinstall the motor hood mounting screws.

PHOTO: Reinstall the motor hood.
PHOTO: Reinstall the motor hood.
PHOTO: Reinstall the hood mounting screws.
PHOTO: Reinstall the hood mounting screws.
6. Restore power

Plug the treadmill into the electrical outlet.