January 6, 2016

How to replace a garage door opener drive belt

By Lyle Weischwill
How to replace a garage door opener drive belt

This DIY repair guide explains how to replace the drive belt on a belt-driven garage door opener. The belt connects to the trolley and drives the trolley along the rail to raise and lower the door. If the belt breaks or is worn, replace it with the manufacturer-approved replacement part.

Use these steps to replace the drive belt in Craftsman, LiftMaster and Chamberlain garage door openers.

Quick links
Tools required
Step ladder
Socket wrench set
Phillips screwdriver
Slot screw driver
Wrench set
Channel lock pliers
General-purpose grease
Work gloves
Repair difficulty
Time required
60 minutes or less
Repair difficulty
Time required
60 minutes or less
Replacing the belt on a garage door opener

This video explains how to replace the drive belt on a garage door opener.

Instructions

  1. 01.

    Disconnect power

    Use a step ladder to access the garage door opener’s power cord and motor unit.

    Unplug the garage door opener.

    Unplug the garage door opener.

    Unplug the garage door opener.

  2. 02.

    Take the garage door opener down

    Pull the emergency release rope to release the trolley from the garage door.

    Shut the garage door if it's not already closed.

    Remove the fastener ring from the straight door arm connected to the outer trolley.

    Pull out the clevis pin while supporting the straight arm to disconnect the garage door from the outer trolley.

    Lower the straight and curved arms and rest them against the garage door. Use a helper if necessary.

    Open the light cover to access the wall control and safety sensor wires connected to the motor unit.

    Take a digital photo of the wall control and safety sensor wires connected to the motor unit. You’ll refer to the photo later when reconnecting the wires.

    Disconnect the wall control and safety sensor wires from the motor unit.

    Close the light cover.

    Remove the nuts, bolts and lock washers that secure the motor unit to the ceiling bracket.

    Support the motor unit with one hand as you remove the last bolt from the ceiling bracket.

    Carefully lower the motor unit down and rest it securely on top of the step ladder.

    Climb down the step ladder and lower the motor unit down to the garage floor.

    Move your step ladder by the garage door so you can remove the rail from the header bracket.

    Remove the fastener ring from the header bracket clevis pin.

    Pull the clevis pin out of the rail and header bracket while supporting the rail with one hand.

    Lower the rail to the garage floor.

    Tip: You may want to have a helper assist you when taking the garage door opener down.
    Take down the garage door opener.

    Take down the garage door opener.

  3. 03.

    Remove the belt

    Slide the outer trolley away from the inner trolley.

    Using channel lock pliers, carefully squeeze the spring on the spring nut and trolley shaft to create slack in the belt.

    Unhook the trolley connector from the front of the trolley and then release the spring tension.

    Remove the idler pulley nut and lock washer.

    Pull out the idler pulley bolt and slide the idler pulley out of the rail window.

    Pull the belt out of the rail window.

    Remove the spring nut, tension spring and nut ring from the trolley threaded shaft.

    Pull the threaded shaft out of the trolley.

    Pry off the master link clip-on spring from the master link cap on the trolley threaded shaft.

    Pull off the master link cap and remove the master link bar to disconnect the trolley threaded shaft from the belt.

    Remove the screws from the belt cap on the motor unit and pull the belt cap off.

    Remove the belt from the garage door opener.

    Tip: The spring nut is under heavy tension. Use care when compressing the spring to avoid injury.
    Release the belt.

    Release the belt.

  4. 04.

    Install the new belt

    Lay the new belt beside the rail.

    Grasp the end of the belt that has the trolley connector hook and pass approximately 12 inches of the belt through the rail window.

    Add general-purpose grease to the idler pulley center hole if it's dry.

    Insert the idler pulley into the rail window behind the belt and line up the mounting hole.

    Reinstall the idler pulley bolt and tighten it firmly with the lock washer and nut.

    Make sure the idler pulley spins freely after tightening the nut.

    Hook the new belt trolley connector to the trolley retaining slot.

    Route the belt onto the idler pulley and align the remainder of the belt along the rail routing the belt around the motor pulley, making sure not to twist the belt.

    Position the trolley threaded shaft next to the loose end of the belt with the flat end of the threaded shaft facing the smooth side of the belt.

    Connect the trolley threaded shaft to the new belt by pushing the pins of the master link bar up through the threaded shaft mounting hole and the fitting of the new belt.

    Push the master link cap over the master link bar pins and past the pin notches.

    Slide the clip-on spring over the master link cap and onto the pin notches until both pins securely lock in place.

    Making sure not to twist the belt, insert the trolley threaded shaft through the hole in the trolley.

    While holding the belt stationary at the trolley threaded shaft, insert the nut ring and tension spring on the trolley shaft.

    Thread the trolley spring nut onto the trolley threaded shaft and tighten the spring nut until it's flush with the end of the threaded shaft.

    Reinstall the belt cap on top of the pulley.

    Reinstall the spring nut.

    Reinstall the spring nut.

  5. 05.

    Reinstall the garage door opener

    Reconnect the rail end to the header bracket using the clevis pin and fastener ring.

    Position your step ladder under the motor unit ceiling bracket and carefully set the motor unit on top of the step ladder.

    Climb the step ladder and reinstall the motor unit to the ceiling bracket using the nuts, bolts and lock washers.

    Open the light cover to access the wall control and safety sensor terminals on the motor unit.

    Using your digital photo for reference, reconnect the wall control and safety sensor wires to the motor unit.

    Close the light cover.

    Reconnect the straight door arm to the outer trolley using the clevis pin and fastener ring.

    Re-engage the trolley.

    Tip: Reconnect the curved door arm to the straight door arm using the bolts, lock washers and nut if you disconnected the curved arm from the straight arm when freeing the garage door from the outer trolley.
    Reconnect the door to the trolley.

    Reconnect the door to the trolley.

  6. 06.

    Reconnect electrical power

    Plug in the garage door opener. 

  7. 07.

    Set the travel limits

    Press and hold the black adjustment button until the up button flashes.

    Push and hold the up button until the door reaches the desired up position. Toggle the up and down buttons if necessary to achieve the desired up position.

    Press and release the black adjustment button to set the up position.

    The garage door opener lights will flash twice to indicate that the up position is set, and the down button then flash.

    Press and hold the down button until the door is in the desired down position, toggling the up and down buttons as necessary to achieve the desired down position.

    Press and release the black adjustment button.

    The garage door opener lights will flash twice and the up button will then flash.

    Press the up button and the door will move to the programmed up position. Then, the down button will flash.

    Press the down button and the door will move to the programmed down position.

    The programming is complete.

Warning: Undertaking repairs or maintenance to appliances or power equipment can be hazardous. Should you choose to undertake repairs or maintenance, you are assuming the risk of injury to your person or property. In an effort to reduce the risk, use the proper tools and safety equipment noted in the applicable guide and follow all instructions. Do not proceed until you are confident that you understand all of the steps and are capable of completing the repair. Some repairs or maintenance, however, should only be performed by a qualified technician.

Symptoms common to all garage door openers

Choose a symptom to see related garage door opener repairs.

Main causes: loose fasteners, broken brackets, need preventive maintenance, worn drive gears, loose or worn belt, loose chain
Main causes: safety sensor beams blocked, safety sensors not aligned, downforce setting needs adjustment, damaged garage door tracks
Things to do: check garage door travel, tighten brackets and fasteners, test safety sensors, check travel limits and force limits
Main causes: faulty logic control board, bad RPM sensor, broken gears in the drive system, bad drive motor
Main causes: garage door opener misaligned, travel limits need adjustment, bad travel limit switches, faulty logic control board
Main causes: neighbor's remote programmed at the same time as yours, faulty wall control wiring, bad wall control unit
Main causes: radio interference, weak remote batteries, sunlight interference with safety sensor beams, safety sensors need adjustment
Main causes: garage door locked, damaged garage door tracks, up-force setting needs adjustment, RPM sensor failure, bad drive motor

Repair guides common to all garage door openers

These step-by-step repair guides will help you safely fix what’s broken on your garage door opener.

June 20, 2016
By Lyle Weischwill
How to replace a garage door opener battery

The garage door won't move during a power outage if the battery is dead. Here’s how to replace it.

Repair difficulty
Time required
 15 minutes or less
January 6, 2016
By Lyle Weischwill
How to replace a garage door opener drive belt

A damaged or broken belt on your garage door opener could be the reason it won’t move the door. Here’s how to fix it.

Repair difficulty
Time required
 60 minutes or less
How to replace a chain-drive garage door opener drive and worm gears

If your garage door won’t move, the drive and worm gears could be broken. This guide will help you replace the gears.

Repair difficulty
Time required
 60 minutes or less

Articles and videos common to all garage door openers

Use the advice and tips in these articles and videos to get the most out of your garage door opener.

May 11, 2018

Garage door won't move: motor and travel troubleshooting video

By Sears PartsDirect staff

Diagnose and repair problems if your garage door won’t move and the motor unit indicator light flashes 5 times.

October 26, 2016

How to repair broken or damaged wires video

By Sears PartsDirect staff

Learn how to repair broken, frayed or damaged wires in your appliances.

March 4, 2015

How to maintain a garage door opener

By Sears PartsDirect staff

Learn what maintenance a garage door opener needs, and when to perform the maintenance.