How to Rebuild a Lawn Mower Carburetor

 

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This DIY lawn mower repair guide gives instructions for how to rebuild a lawn mower carburetor. The carburetor blends air with fuel to form a combustible mixture that ignites in the cylinder to drive the piston. If the carburetor is clogged or damaged, the engine runs rough or won’t start. If the carburetor is clogged or damaged, rebuild it with a manufacturer-approved carburetor rebuild kit.

If you'd rather replace the carburetor, How to Replace a Lawn Mower Carburetor shows you how.

Repair difficulty:
     
Time required:

Less than 60 min.

Parts Required

  • Carburetor rebuild kit

For manuals, repair guides, and specific part recommendations, enter your model number.

Tools Required

  • Nut driver set
  • Allen wrench set
  • Pliers
  • Small slot screwdriver
  • Shop rag
  • Fuel-safe container
  • Petroleum jelly
  • Work gloves
  • Safety goggles

Before you begin

Let the engine cool.

Move the mower to a well-ventilated workspace.

Wear work gloves to protect your hands. Wear safety goggles to protect your eyes.

Instructions

 Warning: Undertaking repairs or maintenance to appliances or power equipment can be hazardous. Should you choose to undertake repairs or maintenance, you are assuming the risk of injury to your person or property. In an effort to reduce the risk, use the proper tools and safety equipment noted in the applicable guide and follow all instructions. Do not proceed until you are confident that you understand all of the steps and are capable of completing the repair. Some repairs or maintenance, however, should only be performed by a qualified technician.

How to Rebuild the Carburetor on a Lawn Mower

Step 1: Disconnect the spark plug wire

Disconnect the spark plug wire from the spark plug.

Step 2: Remove the air filter housing

Release the catch and pull the air filter cover off.

Remove the air filter.

Remove the screws from the air filter base.

Release the breather tube and pull off the air filter base.

Step 3: Drain the fuel tank

Place a shop rag under the fuel tank to catch spills.

Place a fuel-safe container under the gas line connection to the fuel tank.

Release the spring clamp and disconnect the fuel line from the gas tank.

Drain the gasoline into the container.

Wipe up any spills.

Step 4: Remove the blower housing

Release the starter rope from the mower handle.

Remove the screws from the blower housing.

Pull the blower housing off the engine.

Step 5: Remove the carburetor

Separate the carburetor mounting bracket arms to release the carburetor and disconnect the carburetor from the carburetor adapter.

Holding the carburetor above the bracket, disconnect the governor and choke linkage rods and remove the carburetor.

Release the fuel line spring clamp and pull the fuel line off the carburetor.

Step 6: Rebuild the carburetor

Place the carburetor on a clean work surface.

Remove the choke return spring.

Use an Allen wrench to remove the float bowl drain plug and drain fuel from the float bowl into your fuel-safe container.

Replace the float bowl drain plug gasket.

Lubricate the float bowl drain plug gasket with petroleum jelly.

Reinstall the float bowl drain plug.

Remove the float bowl screws and pull the float bowl off.

Remove the float bowl gasket.

Pull out the float pin and remove the float and needle valve.

Pry out the main jet.

Remove the retainer and O-ring from the outlet port.

Remove the air cleaner gasket from the carburetor.

Clean all carburetor parts using carburetor cleaner.

Spray carburetor cleaner through all openings in the carburetor.

Use small-gauge wire to clean all jet openings.

Carefully blow canned air or compressed air through all openings to remove residue.

Wipe down all parts with the shop rag.

Install the new O-ring in the outlet port and reinstall the retainer.

Replace the O-ring at the bottom of the main jet.

Reinstall the main jet.

Insert the new needle valve and new float pin  in the float and reinstall the float on the float bracket.

Carefully install the float bowl gasket by pushing it into the channel on one side of the bowl and holding it with your finger. Stretch the gasket beyond the lip of the bowl and work it into the channel without rolling the gasket over.

Lightly lubricate the gasket using petroleum jelly.

Reinstall the float bowl and secure it with the mounting screws.

Install the new choke return spring.

 Warning: Rolling the float bowl gasket into the lip channel can cause fuel to leak through the gap between the float bowl and carburetor body.

Step 7: Reinstall the carburetor

Connect the fuel line to the carburetor and secure it with the spring clamp.

Hold the carburetor over the mounting bracket and connect the governor and choke linkage rods.

Push the carburetor into the bracket arms and push the outlet port fully onto the carburetor adapter.

Push the new air cleaner gasket into the channel on the carburetor inlet.

Step 8: Reinstall the blower housing

Position the blower housing on the top of the engine and line up the mounting holes.

Reinstall the blower housing mounting screws.

Reconnect the starter rope to the mower handle.

Step 9: Reconnect the fuel line to the tank

Push the fuel line onto the tank fitting and secure it with the spring clamp.

Step 10: Reinstall the air filter housing

Position the air filter base on the front of the carburetor and reconnect the breather tube.

Secure the air filter base with the mounting screws.

Reinstall the air filter.

Position the air filter cover on the front of the base and snap it into place, engaging the locking tab.

Step 11: Reconnect the spark plug wire

Push the spark plug wire back onto the spark plug.